John deere gator clutch problems.

First try throughly cleaning both clutch’s with hot soapy water and or non chlorinated brake cleaner followed by compressed air. Use a nylon brush to clean properly. 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 ...Secondary Driven Clutch AM138649 for John Deere TH 6X4 Gator, TS 4X2 Gator, TX4X2 Gator, TX Turf or TX Turf 4X2 Gator, Sub for AM133500, AM136576 or AM136809 ... There was a problem filtering reviews right now. Please try again later. Tony. 5.0 out of 5 stars Excellent. Reviewed in the United States on November 5, 2022.Gator Clutch Problem. XUV590M with the dreaded sticky clutch problem. Has 22 hours on the machine. 6 months out of warranty. I called up the dealership and complained. They agreed to fix it for $170, saying they would give a little and get JD to give a little. Said it was a well known problem and they could fix it with no parts.34 posts · Joined 2023. #4 · Nov 17, 2023. I just bit the bullet and bought a NEW "John" Deere clutch and belt off Amazon, so if it ain't right, return is pleasant. Don't know when I'll attempt the tear down. At the moment, just replaced the fuse box, installing second battery w/isolator. Installed front hitch plate and winch.Clutch repair XUV590i. Machine has 30 hours on it, and the machine was not shifting unless I turned it off and then back on. I lived with this "fix" for a while. After having a new clutch installed, I notified John Deere and asked them for some sort of reimbursement for the part only. This was a known issue and no recalls were done by John ...

41 posts · Joined 2015. #1 · Jun 30, 2020. My 2019 TX model Gator has developed a popping/crunching noise in what seems to be the right rear end. This only happens when I put the frame in a bind - like crossing a steep ditch - and even then it is not consistent. Seems to happen more often when either left or right front wheel is elevated when ...Messages. 4. Tractor. 6210 John Deere. I have a 6210 that has 5800hrs and the clutch pedal is getting harder and harder to push down. It is to the point that if you use the FEL a lot it will wear you leg out trying to push the clutch repeatedly. The transmission to the best of my knowledge is the SynchroPlus Power Reverser.

Aug 22, 2012 · XUV 550 with Honda GX 630. Joined Aug 22, 2012. 1,263 Posts. #21 · Apr 27, 2016. The first number in the spring description is it's initial rate while the second is it's compressed strength. The first number is largely responsible for the clutch engagement rpm while the second number controls how the clutch upshifts. 1263 posts · Joined 2012. #4 · Oct 4, 2014. I would confirm with Team what you would be getting. I've gotten one of their aftermarket Rapid Response clutches and the weights and spring are for a gas engine which tend to have a wider RPM range than a diesel. Also, make sure you get or make a clutch removal tool.

John Deere 590i Engine Problems. John Deere 590i is a gator vehicle with a high-performance engine that is known for its durability and reliability. However, like all engines, the 590i may experience some problems over time. ... A clutch that is not properly adjusted may also cause hard gear shifting, as it may not fully engage or disengage the ...4319 posts · Joined 2015. #2 · Jun 24, 2020. Enter JD Clutch Doc in the “ Search Community “ box, you should see a bazillion posts with contact information. 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 …Messages. 4. Tractor. 6210 John Deere. I have a 6210 that has 5800hrs and the clutch pedal is getting harder and harder to push down. It is to the point that if you use the FEL a lot it will wear you leg out trying to push the clutch repeatedly. The transmission to the best of my knowledge is the SynchroPlus Power Reverser.On a 1996 JD Gator 4X2, serial #W004X2X020589, the gears grind when shifting from neutral to forward or reverse. The basic problem is the belt is moving at idle speed which is turning the secondary clutch. I have tried the following things to diagnose and repair without success. Slowed down idle speed to point of engine stalling.

If you need return, please let us know the detailed problem and send us some pictures for confirmation. primary 620i, 625i, am138529, clutch, deere, drive, fd620d, gator, john, primary ... AUC14491 Primary Clutch For John Deere Gator 4×4 XUV 825i 825E 825M 835M Utility. 100% working well, original standard, direct replacement for the old or ...

The most common John Deere Gator 825i problems include problematic starts, power loss to the wheels, running rough, clutch problems, and steering issues. This …

The grinding into gear can easily be caused by an improperly working clutch. If it has been forced into gear multiple times in a rough, forceful manner, then the gear teeth can be damaged causing it to grind into gear even when the clutch system is working properly. Doc the Clutch Man. Gator 825i. jansmeets33.Need JDG11851 Secondary Clutch Removal Tool. I have a very frustrating situation. I own a 2020 XUV 590M S4 that doesn't shift well. Whether or not the engine is running, the wheels need to be in exactly the right position to shift at all and often I can't find all of the gear positions. The shift cable is very smooth.John Deere Gator Model Specific Discussions. Gator 550/560/590. Follow Forum Create Thread ... 1 1 of 7 Go to page. Go. 7. A. Sticky XUV 590I Clutch, belt and CVT and other issues. Autodog61; Aug 24, 2022; 10 6K Nov 11, 2022. by ... 590i shifting problems. L808b; Jun 24, 2019; 26 13K ...It is a 2012 John Deere Gator XUV 550 with a 16 hp. V-twin engine. It only has about 80 hrs. and I baby it around. Not used hard at all. I had it in the shop three times and all Deere tells me is that every thing is fine, or can't duplicate the problem. ... Based on previous models this usually turned out to be a clutch problem, seeming more ...3932 posts · Joined 2014. #2 · Dec 18, 2019. I looked up a new drive clutch and it looks to be under $700 from a few online suppliers. I'd worry about weld distortion and keeping the belt contact surface as designed, but given the price I'd consider giving it a shot. I wondering if the one off an early serial number 855D would work.Powerful diesel engine with up to 4,000-lb (1,814 kg) towing capacity. Power steering. Cargo box with spray-in liner, brake and taillights. Maxxis® Bighorn® 2.0 Extreme Terrain Radial Tires with steel wheels. STARTING AT: $21,949.00USD, PLUS ADDITIONAL CHARGES 1. Order Online Build Your Own. Find a Dealer. View Product Brochure.

Primary Clutch. Ok, gonna see if there's actually anybody reading any of these. Monday, I bought a 1999 Gator 4x2 with problems for the sum of $500. Main problem was engine would go to proper rpm, but machine would barely be moving. It didn't take a lot of troubleshooting to figure out the primary clutch sounded like a container of marbles when ...The shipment is roughly 12 lbs with dimensions of 8”x8”x8”. All the best, Brad and Doc. JD Clutch Doc. 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 synthetic winch-Electric Dump- Gillmore Seat …XUV 825I: Owner Information. Whether you're a long time owner or just starting out, you'll find everything you need to safely optimize, maintain and upgrade your machine here. Operator's Manual. Parts Diagram. Maintenance Parts.2016 John DeerE---- Model PR15 XUV 550 G&Y 2P---- PIN # 1M0550TBTGM051150----. Engine Serial # 1508201184713. Removed shift cable, still woud not shift. Once engine cooled, shifted normally. Note: occationally vehicle would creep without acceleration. By my description of problem, the dealer I purchased it from felt it was a clutch release problem.Amazon.com: SFriding Primary Drive Clutch for John Deere, Replaces AM140985 (AM128794), for 4X2 Gators, Diesel Gator, Trail Gator, Worksite Gator, 1200A Bunker and Field Vehicle : Automotive. JD 2320, 200CX FEL/61" bucket , 46 BH/16" bucket, Artillian Forks, 72" Snow Blade, Landscape Rake, Ballast Box, PHD,Older Gator grinding gears. 2008-05-27 154001. Motor pulley is full out and not sticking. New belt. The transmission pulley still rotates when engine is at very slow idle. Can not idle down any further. you can stop the transmission pulley with your finger but its rotation is still enough to cause a grinding of the gears.

Premium HVAC cab with light-stone interior. Powerful diesel engine with up to 4,000-lb towing capacity. Cargo box power lift. LED headlights. STARTING AT: $35,449.00USD, PLUS ADDITIONAL CHARGES 1. Order Online Build Your Own. Find a Dealer. View Product Brochure.The 865 appears to have a slightly different front clutch/spring/weight configuration which gives it a topspeed of 34mph on the flats vs. 32 for the 855D. The RPMs are mechanically limited but I don't encourage tinkering with it. ... A forum community dedicated to John Deere Gator owners and enthusiasts. Come join the discussion about ...

John Deere Gator 825i is a reliable and versatile UTV that is capable of navigating rough terrains and carrying heavy loads. Despite its many benefits, it can experience issues which could affect its performance and longevity. To help users avoid costly repairs and downtime, this article provides an overview of common John Deere …belt squeal. I just replaced my drive belt on my 855d S4 about a month and a half ago, I used a gates 32G4588, I installed it while I was installing my turbo as I was getting a bit of belt squeal but no real other symptoms, I took the gator to Texas and did some deer hunting and a bit of driving around, while I was there I started experiencing ...This model may be registered under the manufacturer's OEM warranty. Please see warranty statement and contact your dealer before repairing. Find your owner’s manual and service information. For example the operator’s manual, parts …XUV855M S4. Diesel engine and smooth power steering. Multi-passenger capability for four people. Easier shifting, with integrated park position. Electronic switch for instant 4WD engagement. STARTING AT: $22,399.00USD, PLUS ADDITIONAL CHARGES 1. Order Online Build Your Own. Find a Dealer.I'm having two issues. First issue is the clutch is chattering and appears to be slipping on inclines. Second, it does not what to come out of gear when it's running and wants to lunge forward if you take your foot off the brake. Two things that I've noticed that likely need replacing are the drive belt and the buttons on the clutch are worn.2013 RSX 850i Shifting Problems. I'm new to John Deere products and just bought a new Gator RSX 850i I really like the looks and the way it rides but after only having 20 miles on it ran into problems with it shifting from forward to neutral and also shifting out of reverse. I have had it back to the dealer twice the primary clutch has been ...2. 200mph. 3949 posts · Joined 2014. #2 · Apr 20, 2020. You didn't damage it, but you are suffering from a very common problem with JD Gators in general. The Primary clutch is sticking. Basically as the clutch warms up during operation friction increases within causing the clutch halves not to fully disengage.6x4 secondary clutch spring. My mom purchased a 2005 6x4 gator without knowing what's what in the world. She brought it to my place to look it over. The secondary clutch spring (clutch that's closest to the driver) is all screwed up. Like it partially unwound or something. It's chewing up the clutch spring housing.

Bradhill. 4319 posts · Joined 2015. #4 · Jan 20, 2021. The leading cause of belt failure is heat. Operating the Gator for extended periods in high gear or not using low when climbing hills can lead to belt failure. Additionally a sticking clutch can cause premature wear on the belt, overtime this certainly could cause belt failure.

I can usually fix anything if pointed in the right direction. I recently changed the spark plugs, carburetor and fuel pump. Built on 12/7/94. PC2387. SERIAL #W006X-4X011774. ENGINE #FD620D-056404. I uploaded a video of the problem I am having.

Solarhome Secondary Driven Clutch Assembly AM138486 AM116177 AM119505 AM128236 AM119965 Compatible with John Deere Gator HPX 4X2 HPX 4X4 HPX 4x6 HPX615E HPX815E. ... There was a problem filtering reviews right now. Please try again later. Douglas Korthals.Hello everybody, I have just registered after searching the internet for a possible solution to my problem. I am a tech at a john deere dealer in south ga. We have "2" xuv 825i gators sitting next to each other with very similar problems. The one I am working on has 149 hrs and is a 2011. The problem is at around 10-15 mph in 2 wheel drive going forward the front end starts grinding and ...You should consider using a primary clutch rebuild kit for your John Deere Gator 6×4 when you experience issues such as slipping, grinding noises, poor …john Deere picked up today . its a 4/22 new 560 e .seems to be rough idle and getting gas in oil it started blowing oil smoke thru the exults maybe from oil level getting to hi it has 19 hrs and never seen nothing but ridding dog around the yard licking up some tree limbs checking out fence and a trip to the neighbors ,It always seems to eat ...The Primary clutch has weights and pins that can wear and likely why some suggested the primary as a likely source. Considering you only have the primary, secondary and belt. It is likely coming from one of the two clutches, so you got a 50% chance of getting it right the first time. Good luck and post the resolution with pictures if possible.John Deere 6X4 Gator utility vehicle clutch kit includes a new primary and new secondary clutch as well as a new drive belt. This clutch kit is for the John Deere 6X4 Gator that was manufactured from 1993 through 2004. The 1993 through 2004 gators will have rectangular headlights. If your gator has round headlights it is a T series gator and ...John Deere Gator 825i Clutch Problems. A grave problem with the Gator 825i is the clutch issues. The clutch doesn’t open properly at idle, which causes significant issues in shifting. Or you may come across a …Check the fuel system for leaks and use high-quality fuel. 2. Transmission problems. Change the transmission fluid and replace it with a high-quality one. Also, check the clutch for any wear. 3. Hydraulic problems. Change the hydraulic fluid. Check the hydraulic lines for any leaks and seal them with a sealant.TH 6x4 Diesel. (0) Write a review. Top of the line heavy duty work vehicle. Diesel toughness and durability. Wide stance for enhanced stability. In-store pickup or delivery available. STARTING AT: $16,299.00USD, PLUS ADDITIONAL CHARGES 1.1 post · Joined 2012. #1 · Oct 14, 2012. I have a JD turf gator. I can not get it into gear with out grinding. It acts like it will not slow down the variable speed pulley enough for it to stop turning. Someone suggested I lubricate the s cams. I did this, it maybe helped a little but not enough. If I shut off the engine and slide it into ...

John Deere Gator Primary Clutch Troubleshooting: Expert Tips. Clutch won’t engage: Clutch slips or doesn’t grip: Clutch makes noise or vibrates: Don’t Let Clutch Issues Slow You Down: Key …3 posts · Joined 2023. #6 · Apr 22, 2023. Dealer hasn't actually been much help. We ordered high performance belts but haven't had a chance to put one on. However, did talk to a friend yesterday. His brother-in-law is experiencing the same issue with his new gator. He was told it could a clutch issue.May 13, 2020 · Clutch repair XUV590i. Machine has 30 hours on it, and the machine was not shifting unless I turned it off and then back on. I lived with this “fix” for a while. After having a new clutch installed, I notified John Deere and asked them for some sort of reimbursement for the part only. This was a known issue and no recalls were done by John ... Here is a picture of my Gator. The secondary/driven clutch is at the bottom and you can see the belt is at the very top when it's not running. You can also see how the primary/drive clutch has opened all the way letting the belt "fall" down to the shaft. It is not tight and the belt has some clearance on either side when it's at the bottom.Instagram:https://instagram. great white pressure control llcwhat divergent faction am i buzzfeeddillons pharmacy 21st and maize roadel segundo driver safety office XUV 560E clutch issues (2021 model with 28 hours) I bought this a few months ago with 18 hours. It is brand new all around. Had zero issues. Now, a mere 10 hours of use later and starting to have some issues. 3) Sometimes get a consistent 'thunk-thunk-thunk' in/around the clutches (inside the box) when in Park/Neutral. But not always. kwikset powerbolt 2 instructionslexia lexia core 5 Got a busted weight on a AM135531 clutch in a diesel HPX, searched this site and several others ... I guess one problem was had the picture with a number but no number to the right, ... A forum community dedicated to John Deere Gator owners and enthusiasts. Come join the discussion about troubleshooting, maintenance, ... costco in waukesha Only owned it for a week and was curious if this is normal. When in gear and from a stop - it takes some rpm to get it to engage and when it does its a fairly decent jerk. Not very predictable. That obviously led me to belive clutch was sticking so I contacted the Doc and am planning to send him the clutch for rework.Doc the Clutch Man Gator 825i. ... i caught on real quick with the clutch problem, soon as i unloaded it from the trailer out came the clutch sent it in, all is good. ... A forum community dedicated to John Deere Gator owners and enthusiasts. Come join the discussion about troubleshooting, maintenance, repairs, modifications, classifieds, and ...